Frog Pump Industry: A Model of Manufacturing by a Powerful Factory Specializing in Pump Products

  

Quality Management Transformation of Frog Pump Industry: A Joint Journey with Shanghai Information Technology Co., Ltd.Co., Ltd

  In the vast arena of business, the development of an enterprise is like sailing against the current. If it doesn't move forward, it will fall backward. For Frog Pump Industry Co., Ltd., a transformation regarding quality management is quietly unfolding, which will inject new vitality into the company's future development.

  

Frog Pump Industry: New Challenges for an Industry Model

  Frog Pump Industry Co., Ltd. was founded in Taizhou, Zhejiang, the hometown of water pumps, in 1988. Over the past 28 years, this enterprise has always adhered to the spirit of craftsmanship and focused on the submersible well pump field. Like a persistent traveler, it has set an industry benchmark in aspects such as R & D, manufacturing, sales, and management of submersible well pumps.The "Frog" submersible well pumps have led the sales in the Chinese market for ten consecutive years and won many honors such as "Zhejiang Famous Brand Product" and "Well - known Trademark in China". Its products are sold well in more than 80 countries and regions in Europe, America, the Middle East, Southeast Asia, Africa, etc. The "FROG" trademark has been registered in more than 60 countries around the world.However, in the era when the government advocates manufacturing upgrading and quality first, Frog Pump Industry is not satisfied with its existing achievements. It is well aware that quality management and quality improvement are key links in the manufacturing process, which are directly related to customer satisfaction, market competitiveness, and profitability.

  As early as 2005, Frog Pump Industry introduced the quality management module in Kingdee K3 system. Initially, this module seemed to meet some of the enterprise's needs. It could record data and generate simple analysis reports. However, as the enterprise developed, the limitations of this module gradually emerged. It lacked powerful analysis functions and was unable to provide in - depth insights into the enterprise's quality management. Gradually, employees lost interest in this module and even stopped using it.Frog Pump Industry is in urgent need of a new software. It should be able to adapt to the actual situation and production needs of the enterprise, conduct comprehensive quality management throughout the entire product lifecycle and the whole supply chain, support on - site operations and remote viewing, analyze data in real - time, quickly identify the key points of quality problems, and assist quality management personnel in carrying out quality improvement activities.

  

Encounter Shanghai Information Technology: Unveil a New Chapter in Quality Management

  Among the quality management software provided by numerous service providers, Frog Pump Industry, after in - depth understanding and investigation, finally set its sights on Shanghai Information Technology Co., Ltd. Shanghai Information Technology is a high - tech enterprise that focuses on quality management software and related solutions based on the cloud - computing platform. Since its establishment, the company has concentrated its efforts on the research and development of the core software technology. It is committed to custom - tailoring quality management systems for customers to meet the individualized needs of different clients.Meanwhile, the company also offers quality management consulting and training services to enterprises. Relying on the more than 30 - year manufacturing quality management experience of multiple quality experts, the QMS software has subverted the thinking and model of traditional quality management software.

  This software provides a one-stop quality management solution for the entire manufacturing production process, such as incoming inspection, in-process inspection, and outgoing inspection. It enables the integration of supply chain data and the sharing of information, making quality management more transparent and quality data more digital and traceable.The software encompasses modules covering the entire quality management process, including incoming inspection, in-process inspection, outgoing inspection, problem rectification, customer complaints, layered audits, inspection management, 8D reports, measuring tool management, quality reviews, etc.

青蛙泵业 - 泵 - 工厂

  After listening to the introduction of the software from a Shanghai information technology company, the leaders of Frog Pump Industry immediately realized that this was the solution they had been looking for. On the same day, the two parties successfully signed a cooperation contract and began a comprehensive and in - depth cooperation on the company's digital and information construction of quality and quality improvement.

青蛙泵业 - 泵 - 工厂

  

Software usage feedback: The extraordinary behind the simplicity

  During the cooperation process, different management levels of Frog Pump Industry gave high praise to the products of Shanghai Information Technology. Jin Junhua, the chairman, said that the quality management module in the previously used Kingdee ERP lacked analysis functions, which led to employees almost stopping data entry. In contrast, he was deeply impressed by the powerful analysis functions of Shanghai Information Technology's products. It's really not easy to develop software with such powerful quality analysis functions.

  Yan Zhongwu, the deputy general manager of human resources and administration, spoke highly of the professional qualities of the product implementation staff. He believes that these implementation staff have very high comprehensive qualities, leaving a deep impression on people.

微信图片_20190929101049

  Zeng Weidong, the quality manager, has a more intuitive experience. When he first came into contact with this product, he thought the interface was too simple, and the operation mode was very different from the existing Kingdee system, so he was a bit unaccustomed to using it. However, after using it for only a few days, he found that the product was easy to operate, and front - line employees could easily get the hang of it. The company equipped each inspector with a tablet computer, and data could be directly entered into the system, which greatly improved work efficiency. Moreover, data analysis can now be easily carried out, and a large number of reports can be generated with a single click. This not only facilitates the quality improvement work but also makes the preparation of work reports easier. Zeng Weidong even said that he would completely reject going back to using the previous system. The company is even considering transferring the full - time staff previously responsible for data entry to other positions.

青蛙1

  

Cooperation achievements: Fully initiate digital quality management

青蛙2

  From the launch of the implementation in October 2019 to mid - December, in less than three months, the software of Shanghai Information Technology completed the implementation of all modules in Frog Pump Industry. As the enterprise entered the inspection plans into the system, input the inspection data in real - time, and connected it with the enterprise's ERP system, the enterprise's quality management ability and system compliance were significantly enhanced.In the past, inspection plans only existed in the memories of the staff, but now there is systematic and standardized management. Meanwhile, through real - time data analysis, the key factors affecting the enterprise's production plan and quality level can be quickly identified, problems can be solved in a timely manner, and the quality can be improved.Moreover, the past situation where inspection data was recorded on paper, required special personnel to enter it into Excel, and could not be statistically analyzed is gone forever. This has saved labor costs and improved work efficiency. Frog Pump Industry has fully entered a new era of digital quality management.

  On the path ahead, the cooperation between Frog Pump Industry and Shanghai Information Technology will continue to deepen. It is believed that with the joint efforts of both parties, Frog Pump Industry will make greater breakthroughs in quality management, achieve the goals of manufacturing upgrading and excellent quality, and demonstrate stronger competitiveness in the global market.