Customer Introduction
In the field of motor manufacturing, Sankyo Denki shines like a brilliant star. It is a professional company dedicated to the design and manufacturing of motor products, and has carved out a niche in this highly competitive industry.
Sankyo Denki's product line is extremely rich, covering a variety of types of motors and related products. Brushed DC motors, with their unique working principles and stable performance, play an important role in many scenarios with specific requirements for cost and performance. Brushless DC motors, on the other hand, have become the favorites in high - end application fields due to their advantages such as high efficiency, low noise, and long service life. DC gearbox motors combine the speed - changing function of the gearbox and can meet the needs of different speeds and torques, and are widely used in various mechanical equipment. Hybrid stepper motors feature high precision and high torque, and perform excellently in the field of automated control. AC servo motors are indispensable in scenarios with extremely high requirements for motion control, such as industrial automation production lines, thanks to their precise control performance. In addition to these motor products, Sankyo Denki also provides related products such as drivers and controllers. These high - quality supporting products further improve its product line and can fully meet customers' various performance requirements for motor systems.
Sankyo Electric not only strives for perfection in its products but also has a reasonable plan in its production layout. It has a branch factory in Nanjing and another in Changzhou. These two branch factories each play important roles and jointly contribute to the development of the company. In 2021, Sankyo Electric demonstrated strong market competitiveness, with sales reaching 284 million yuan. This achievement fully proves its status and strength in the motor market.
Project scope
With the development of the times and the changes in the market, Sankyo Denki has entered a golden period of rapid development, and its business growth rate has always remained at an extremely high level. The company's scale has been expanding like mushrooms after a spring rain. This presents both opportunities and challenges.
As the company continues to grow in scale, both customers and the enterprise itself have increasingly high requirements for quality management. Especially high - end customers, who have more stringent and detailed standards for product quality and also have clear requirements for digital quality. Against this backdrop, Sankyo Denki has deeply recognized the importance and urgency of digital construction in quality management. After careful consideration and comprehensive comparison, Sankyo Denki finally chose the QMS system as the cooperation supplier for its digital quality management construction. The two parties are working hand in hand to jointly build the Sankyo digital quality management platform. The aim is to enhance the company's quality management level through advanced digital technologies and meet the needs of the market and customers.
The scope of the first phase of the project covers multiple key links. Incoming Quality Control (IQC) is the first checkpoint to ensure the quality of raw materials. Through strict inspection of incoming raw materials, product quality can be controlled at the source. In - Process Quality Control (IPQC) runs through every aspect of the production process. It monitors the quality status in the production process in real - time, discovers and solves problems promptly, and avoids the spread of quality issues. Outgoing Quality Control (OQC) is the last line of defense before products leave the factory, ensuring that the products delivered to customers meet the quality standards. Non - Conforming Product Handling (NCR) involves proper handling of the discovered non - conforming products, analyzing the causes and taking corresponding improvement measures, thus achieving a closed - loop in quality management.
Project effectiveness
The digital quality management platform jointly built by Sankyo Denki and the QMS system has achieved remarkable results.
In terms of raw material and supplier management, this platform can quickly identify raw materials and suppliers with serious problems and unstable quality. Through the analysis and comparison of a large amount of data, the system can accurately recognize those raw materials and suppliers with potential quality hazards, providing strong support for the company's procurement decisions.Meanwhile, the management and control of suppliers have become more direct, transparent, and efficient. The company can keep track of the suppliers' quality performance in real - time, communicate and coordinate with suppliers promptly, and encourage suppliers to continuously improve the product quality.
In terms of inspection efficiency, the platform has achieved the automated assignment of inspection tasks. Inspection tasks are automatically distributed to the corresponding inspection supervisors based on the material attributes, avoiding the complexity and errors of manual assignment and significantly improving the inspection efficiency. Inspectors can focus more on the inspection work itself, enhancing the accuracy and timeliness of inspections.
In terms of quality statistical analysis, the platform has achieved the function of real-time quality statistical analysis. With just one click, the system can quickly generate statistical results and charts. These intuitive statistical results and charts can help the company's management timely understand the product quality status, identify potential quality problems, and provide a scientific basis for quality decision-making. Through in-depth analysis of quality data, the company can continuously optimize the quality management process, improve product quality and production efficiency.